Views: 23 Author: Site Editor Publish Time: 2024-09-30 Origin: Site
The equipment of the unit covers an area of about 100 square meters and mainly consists of: feeding device, leveling device, automatic feeding device, punching device, high-precision cold bending forming host, automatic welding, fixed length cutting device, feeding device, electrical control system and other components;
Main functions: material leveling, servo automatic punching, cold bending forming, automatic welding, cutting to length, etc.
Advantages of production line:
1. Highly automated programs reduce manual operations;
2. High work efficiency, improving enterprise production capacity;
3. The production process of the entire process is stable, improving the quality and consistency of the product;
4. Mass production reduces the production cost of enterprises.
Process flow of carriage board production line:
Strip feeding → Steel coil feeding → Material leveling → High precision servo feeding → Combination mold punching → High precision cold bending forming → Intermittent welding → Cutting → Material receiving → Electrical control system
Main technical parameters of the production line:
Material specification: Q235 cold-rolled strip steel
Material thickness: 1.2mm (customizable)
Production speed: 4-6 meters per minute
Production specifications: Length can be freely set (customizable)
Voltage parameters: 380V/415V, 50Hz, 3-phase
Gas source: 0.5m ³/Min; The pressure is 0.7MPa
Hydraulic oil model: 46 # hydraulic oil
Gear oil model: 18 # gear oil
Roll material: GCr15 CNC machining; Quenching treatment, hardness reaches HRC58 ° -60 °
Drive motor: Variable frequency motor drive
Motor power: approximately 40kw (excluding welding machine)
Cutting mold material: Cr12MoV
Transmission mode: Longmen type+independent transmission gearbox
Cutting method: hydraulic cutting
Cutting size tolerance: ≤± 0.5mm (length ≤ 1000mm)
Operating system: touch screen human-machine interface control
Electrical Control: Mitsubishi PLC Program Control
Floor space: 30 * 3 * 3 meters (length x width x height)